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What is the anticipated market size of the food extrusion industry over the next few years?
The food extrusion market size has grown strongly in recent years. It will grow from $91.25 billion in 2024 to $97.84 billion in 2025 at a compound annual growth rate (CAGR) of 7.2%. The growth in the historic period can be attributed to increased demand for processed and convenience foods, rising popularity of snack foods, cost-effectiveness in food production, expansion of the pet food industry, enhanced product shelf life.
The food extrusion market size is expected to see strong growth in the next few years. It will grow to $137.95 billion in 2029 at a compound annual growth rate (CAGR) of 9.0%. The growth in the forecast period can be attributed to growing demand for healthy snack alternatives, rise in plant-based and alternative protein products, expansion of functional food market, increased adoption in developing regions, sustainable and eco-friendly practices. Major trends in the forecast period include technological advancements in extrusion equipment, rising interest in plant-based and alternative proteins, diversification in product offerings, focus on health and nutrition, emphasis on sustainable practices.
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What emerging drivers are expected to shape the future of the food extrusion market?
The rapid growth in the consumption of processed food is expected to propel the growth of the food extrusion market going forward. Processed products refer to products that are cooked and packed. It is a process of converting agricultural products into food, they are also called ready-to-eat food. The food extrusion process in packaged and processed food improves the digestibility of proteins and starches and destroys the anti-nutritional factors in food. The changing lifestyles and increased disposable incomes for the people are leading to the increasing demand for ready-to-eat products as they reduce time and effort for the people. For instance, according to the Agricultural and Processed Food Products Export Development Authority (APEDA), in India, processed food products exports touched 21.5 billion from April 2021–to February 2022. Therefore, the rapid growth in the consumption of processed food is significantly contributing to the growth of the food extrusion market.
What emerging segments are shaping the future landscape of the food extrusion industry?
The food extrusion market covered in this report is segmented –
1) By Extruder: Single Screw, Twin Screw, Contra-Twin Screw
2) By Process: Cold, Hot
3) By Product Type: Savory Snacks, Breakfast Cereals, Breads, Flours And Starches, Textured Protein, Functional Ingredients, Other Product Types
Subsegments:
1) By Single Screw: Low-Pressure Extruders, High-Pressure Extruders
2) By Twin Screw: Co-rotating Twin Screw, Counter-rotating Twin Screw, Contra-Twin Screw
3) By Intermeshing Contra-Twin Screw: Non-Intermeshing Contra-Twin Screw
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Which trends are expected to dominate the food extrusion market landscape in the coming years?
Major companies operating in the food extrusion market are focused on developing innovative solutions, such as an all-in-one forming system, to allow the production of a wide variety of filled products. An all-in-one forming system integrates multiple processes, such as shaping, cutting, and molding, into a single machine for efficient manufacturing. For instance, in February 2024, Handtmann Inc., a German-based machine industry company, launched the FS 525 all-in-one forming system. The FS 525 all-in-one forming system by Handtmann Inc. features advanced technology for precise portioning and forming, enabling high product quality and consistency. The system includes a co-extrusion function that enables the production of filled products, making it essential for food processing, especially in the meat, vegetarian, and confectionery industries. It operates with two distinct forming methods, hole plate forming for creating free-formed 3D products and rotary cutting for producing various cross-sections. This versatility allows it to handle a broad range of food products. Additionally, the system is designed to efficiently process different types of fillings, enhancing production capabilities for snacks and convenience foods.
How are key players in the food extrusion market strengthening their market position?
Major companies operating in the food extrusion market include Snactek Food Machines Pvt. Ltd., Hiwant International Inc., Techtronics Machinery Pvt. Ltd., GEA Group AG, Coperion GmbH, Bühler Holding AG, Aasted ApS, Axium Foods Inc., Clextral Inc., Baker Perkins Ltd, Wenger Manufacturing Inc., The Bonnot Company, Reading Bakery Systems, PacMoore Products Corporate, Amandus Kahl GmbH & Co. KG, Pavan SPA, American Extrusion International, FBF Italia Srl Company, Akron Tool & Die Co Inc, Doering Systems Inc., Grace Food Processing & Packaging Machinery, Shandong Light M&E Co. Ltd, Diamond America Inc., Snacks Développement SAS
Which geographic areas are contributing significantly to the growth of the food extrusion sector?
Europe was the largest region in the food extrusion market in 2024. The regions covered in the food extrusion market report are Asia-Pacific, Western Europe, Eastern Europe, North America, South America, Middle East, Africa.
How Can Companies Use The Food Extrusion Market Report to Drive Business Results?
This report provides actionable insights tailored for business use—not academic analysis. Companies can leverage the data to:
• Time market entry or expansion using growth forecasts and CAGR trends.
• Develop competitive products by tracking key technology shifts and user preferences.
• Tailor regional strategies with in-depth geographic data and local market dynamics.
• Benchmark and plan partnerships using competitive landscape insights.
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